Embird Embroidery Software
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Parameters - Column

These parameters apply exclusively to selected Column objects.

This page details the parameters for Column objects within Embird Studio NEXT. It describes three distinct methods for filling columns with stitches: Zig-Zag Sample (Satin stitch), Strips, and Multilayer. The Zig-Zag Sample fill provides extensive customization, including stitch patterns, spacing, underlay, cover stitches, and effects such as random broadening, envelope, and gradients. The Strips fill generates lines along the column edges with adjustable counts and stitch lengths. The Multilayer fill creates raised effects by layering zig-zag stitches with precise control over layer count and offset.

Column objects can be filled with stitches using the following methods:

  1. Zig-Zag Sample fill, which utilizes various zig-zag samples.
  2. Strips fill, which uses lines stitched along the contours of the column.
  3. Multilayer zig-zag fill, featuring multiple forward and backward layers to create raised columns.

1. Zig-Zag Sample Fill

This fill type is referred to as a satin stitch when a simple zig-zag sample is applied.

Column object filled with zig-zag samples

Column object filled with zig-zag samples.

Main Settings

Sample refers to the specific zig-zag stitch pattern filling the Column object. Stitch samples vary in stitch count and layout.

Underlay

The Auto Select Underlay check box allows the user to disable the automatic software determination of the underlay type for the object.

Underlay - Advanced

The controls in this tab allow you to override global underlay settings that are typically applied to all objects during stitch generation. Refer to the Object's Individual Underlay Parameters chapter for additional information.

Cover Layer

Make Cover Stitches allows the user to disable cover stitches. This is useful when only the underlay is required for a design digitized in external software.

Stitch Smoothness in Corners affects the fan-shaped distribution of stitches within corner areas.

Note: A Column can be followed by a Carving object to provide additional stitch texture.

Sides

Pull Compensation extends each stitch at the edge of an object to compensate for thread pull on elastic fabrics or sinkage on fleece. Thread pull causes stitches to contract inward, making the finished object narrower than intended.

Max. Random Broadening defines the maximum random extension of column stitches to the side. Parameter #1 applies to the first edge of the column, and #2 applies to the second. This setting creates a "ragged edges" effect.

Gradient

Tie-Up Stitches

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The parameters on this tab facilitate an object-level control, overriding global tie-up settings. This capability allows for the individual adjustment of securing tie-up stitches for the specific object.

This tab expands functionality beyond simple global defaults by providing:

Tie-Up Stitches

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2. Strips Fill

Strips


3. Multilayer Fill

The Multilayer Fill is designed to create 3D volume without the need for manual digitizing of multiple overlapping objects. While standard columns consist of a single cover layer and optional underlays, the multilayer mode automates the stacking process to build height.

Parameters

The software generates a sequence of zig-zag layers that gradually build vertical relief. This is achieved through two primary controls:

Using Multilayer Fill with 3D Puff Foam

The Multilayer mode is frequently used in conjunction with 3D Embroidery Foam (Puff Foam) to create the extreme relief commonly seen on high-end sports caps.

  1. The Capping Effect

    When using foam, the most important technical requirement is "cutting" the foam with the needle. Standard satin stitches may not be dense enough to cleanly perforate the foam edges. By using Multilayer Fill, the repeated needle penetrations in the same area ensure the foam is sliced cleanly, allowing the excess foam to be pulled away easily after stitching.

  2. Density and Sinking

    When stitching over foam, the density must be significantly higher than standard embroidery, often ranging from 0.1 mm to 0.2 mm. The multiple layers help compress the foam consistently. Without these multiple passes, the foam might "poke through" the stitches or the stitches might sink unevenly into the material.

  3. Digitizing Tips for Puff Foam:
    • End Caps: In Embird Studio, ensure the ends of your columns are "capped" with high-density stitches. If the ends are open, the foam will remain visible at the start and end of the column.
    • Pull Compensation: Increase pull compensation when using foam. The height of the foam pulls the thread more than flat fabric, which can make columns appear narrower than they look on screen.
    • Avoid Underlays: When using Multilayer for foam, you typically disable standard Center or Edge underlays, as the multilayer passes themselves act as the structural support and the foam provides the volume.

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